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NHTSAENGINE AND ENGI...

BMW of North America, LLC - Coolant Leak Inside EGR Module May Cause Fire

Published: October 15, 2025Recall ID: 25V700000Category: vehiclesCountry: US

Reason for Recall / Hazard

Smoldering particles and a melting intake manifold increase the risk of a fire.

Product Description & Identification

BMW of North America, LLC (BMW) is recalling certain 2018 328D SportsWagon, 328D xDrive SportsWagon, 328D xDrive, and 328D diesel vehicles equipped with an exhaust gas recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Affected Products

Coolant Leak Inside EGR Module May Cause Fire

Additional Source Details

FieldValue
SubjectCoolant Leak Inside EGR Module May Cause Fire
Nhtsa id25V700000
ComponentENGINE AND ENGINE COOLING
Recall link › Urlhttps://www.nhtsa.gov/recalls?nhtsaId=25V700000
Recall link › DescriptionGo to Recall
Recall typeVehicle
Do not driveNo
ManufacturerBMW of North America, LLC
Defect summaryBMW of North America, LLC (BMW) is recalling certain 2018 328D SportsWagon, 328D xDrive SportsWagon, 328D xDrive, and 328D diesel vehicles equipped with an exhaust gas recirculation (EGR) module with an integrated cooler. The EGR cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
Completion rate51.79
Corrective actionDealers will replace the EGR cooler, inspect and replace the intake manifold, if necessary, and clean the EGR pipe connecting the cooler to the manifold, free of charge. Owner notification letters are expected to be mailed December 5, 2025. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 5, 2025. This recall is an expansion of previous recall number 21V907.
Consequence summarySmoldering particles and a melting intake manifold increase the risk of a fire.
Potentially affected112
Report received date2025-10-15T00:00:00.000
Fire risk when parkedNo

Overview

  • Recalling FirmBMW of North America, LLC
  • Risk LevelENGINE AND ENGINE COOLING
Official Agency Alert